Singletons
"Supermarkets now insist on traceability and Torex ERP provides
this crucial requirement. It's absolutely essential."
- Tilly Carefoot, Singleton's Dairy
Knowing the company
Lancashire-based Singleton's Dairy Ltd was officially established
as a limited company in 1934 producing three cheeses a week.
Although very successful, its cheese manufacturing licence was
revoked during World War II; its milk supply was cut to zero and
redirected to the forces. By the late 1950s the business was
virtually bankrupt, but under local farmer Harry Riding, his wife
Duillia Singleton and son Alan, Singleton's resumed
cheese-making.
Today Tilly Carefoot, Harry Riding's granddaughter, manages
Singleton's operations while her brother Bill manages
production.
Singleton's now produces more than 2000 tons of cheese annually,
employs 60 staff and exports 50 percent of its cheeses globally.
Its UK customers include Morrison's, Sainsbury's and Tesco.
Defining the strategy
Singleton's had been using Sage for accounting, but as the company
expanded this system could not support key elements of the
business. Sage only provided a bottom-line turnover figure, so
producing reports and analysis was a time-consuming and laborious
process which diverted staff away from proactive sales
activities.
Ms. Carefoot said, "Often it would take two staff two weeks of
manually reviewing invoices to produce the business-critical
information that Singleton's needed - and then it was
unreliable."
She added, "Furthermore, at any time we could have £1 million of
stock maturing. Manually managing the rotation of individual units
led to high wastage and high losses. For instance, our speciality
is mature Lancashire cheese, which takes 12 months to develop and
we were laying down cheese with incomplete knowledge of what age
profile we already held in stock."
Choosing the solution
Ms. Carefoot said, "Sage covered our basic accounting requirements
but we realised we needed a solution that could support fundamental
tasks such as stock
management and traceability."
After 14 months of research, Singleton's selected Torex to
implement Torex ERP as the platform for their business.
"The Torex consultants spent considerable time getting to know the
unique aspects of our business and industry. We originally set
aside six months to a year to switch over to the new system but it
was a lot smoother than I expected; one day we were using Sage and
the next day we were using Torex ERP," commented Ms. Carefoot.
Achieving return on investment
In order to trade within its various markets full traceability
from finished product back to raw material is imperative. Before
Torex ERP, Singleton's could not meet this critical requirement.
Now, with regular tests in place Singleton's is able to identify
all customers who have purchased a specific batch of cheese even
though it may have been packed into 15 different products.
"Supermarkets now insist on traceability and Torex ERP provides
this crucial requirement. It's absolutely essential," said Ms.
Carefoot.
Reporting
Singleton's is also benefiting from the reporting capabilities of
Torex ERP.
Ms. Carefoot said, "The reporting capabilities of Torex ERP are
fabulous - they are easy to run, easy to preview. At last my sales
team has information that is actually worth something. We now have
the knowledge with which to take action whereas
before Torex ERP we were on a wing and a prayer - and I prayed a
lot!"
As with any company, longstanding employees sometimes do not
readily accept change and Ms. Carefoot was apprehensive as to how
easily they would adapt to the new system, but Singleton's
employees have embraced Torex ERP as easy-to-use and intuitive.
Chief Warehouseman Colin Wells has been with Singleton's for 30
years and was initially a reluctant user but he recently confided
that Torex ERP has been the best thing to have happened for his
job.
"That, for me, makes it all worthwhile," said Ms. Carefoot.
Conclusion
Turnover at Singleton's has grown by an impressive 40 percent to
£11 million since 2004 - while staffing levels have remained
static. Torex ERP has been in place to support that growth and now
provides the infrastructure to aid further expansion of the
business.